Efficient and reliable wireless vibration monitoring is an important tool for many processes that can help lengthen service life in all types of rotating equipment and other heavy critical assets. Our self-contained, self-powered vibration transmitters capture vibration data and wirelessly transmits it to SCADA systems, PLC, DCS, or to the cloud. Each transmitter has a range of up to 3/4 miles and can be combined with a repeater for a range up to 7 miles. Due to the frequency used, these transmitters are ideal for remote or obscured areas as they can dynamically change their signal to ensure communication remains constant. Furthermore, this transmitter can integrate into our optional Cloud Software, which provides remote, near real-time view of data, trends, as well as predictive analysis.
Efficient and reliable wireless vibration monitoring will lengthen service life in all types of rotating equipment. The IIoT-1030 (vibration node) and IIoT-1050 (vibration / temperature node) from IIoT Technology Innovations, Inc. (IIoTTTI) efficiently captures vibration data and transmits the data wirelessly to wherever it’s necessary. Armed with this information, management can make timely and also less disruptive decisions for major machinery repair. The IIoT-1000 series is configurable as a self-contained, self-powered unit that works in synchronization with existing SCADA systems, PLC, or DCS, as well as to all IIoTTTI wireless data acquisition instrumentation and software.
The IIoT-1030 and 1050 models utilize a triaxial accelerometer with a frequency range of 4-1000Hz, in addition to a calibrated amplitude range of 0-1 ips (0-25.4 mm/s). The IIoT-1050 combination unit comes standard with a 1000 Ohm Platinum RTD that monitors temperatures ranging from 0 to 185°F (-17.7 to 85°C). Both devices have certification for Class I Div I / Zone 0 ATEX environments.
Before shipment, all devices undergo NIST calibration by IIoTTTI technicians to precisely measure operating ranges in accordance to the specific customer application. Each device has a self-transmitting range of 3/4 mile (1.2 km). Furthermore, for longer distance requirements, the use of IIoT-5000 series Intelligent Repeaters expands the effective transmission range to 7 miles (11.3 km). For offsite or global transmission, other communication methods can easily integrate into the final system configuration. This also includes, but is not limited to, traditional wired solutions, fiber optics, modems, satellites, wireless devices, etc.
Regardless of your current setup, we have the perfect wireless solution to capture, transmit, as well as integrate valuable data. For example, with their self-powering capability via solar panels with battery backup, these transmitters are an excellent choice in areas where AC power is limited or unavailable. Their performance, reliability, and toughness are unmatched in the industry.
With IIoTTTI Sixth Sense® intelligent process insight, operators gain an unprecedented look into their processes. Furthermore, our 900 MHz technology connects even the most remote signals and brings them straight to your control room. Going beyond the basics, your data can also integrate into our sophisticated Cloud Computing software.
Our Cloud Solutions give you smart insight into your processes as well as asset performance. This will help you make informed decisions to increase safety and prioritize maintenance in addition to de-bottlenecking processes and much more. We provide insight on near real-time data for numerous data points for example, temperature, pressure, vibration, level, gas detection, and much more.
Typical applications for these devices include point monitoring on rotating equipment such as motors, blower, or fan housings, pump bases, compressor frames, bearing housings, skid frames, etc.
Frequency hopping provides redundancy to reduce the risk of losing a signal to interference or reception. This is due to its unique spread spectrum data transmission technique. Frequency hopping minimizes the effects of walls, structures, and also terrain of the signal, which means these transmitters work well even in obscured areas. In addition, it allows data to be secure on both the sending and receiving ends of the process.
These Data Packets Transmit via a Transmit Only Device in a binary format. Then, the Receive Only Device receives and processes the packet before integrating it in this Modbus enabled Serial Data Processing Device. After, the data converts into something that is meaningful by correlating to our data base, as the factory programs it to work in conjunction with the field instruments.
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