Efficient and reliable wireless vibration monitoring is an important tool for many processes that can help lengthen service life in all types of rotating equipment and other heavy critical assets. Our self-contained, self-powered vibration transmitters capture vibration data and wirelessly transmits it to SCADA systems, PLC, DCS, or to the cloud. Each transmitter has a range of up to 3/4 miles and can be combined with a repeater for a range up to 7 miles. Due to the frequency used, these transmitters are ideal for remote or obscured areas as they can dynamically change their signal to ensure communication remains constant.
Efficient and reliable wireless vibration monitoring will lengthen service life in all types of rotating equipment. The IIoT-1030 (vibration node) and IIoT-1050 (vibration / temperature node) from IIoT Technology Innovations, Inc. (IIoTTTI) efficiently captures vibration data and transmits the data wirelessly to wherever it’s needed. Armed with this information, management can make timely and less disruptive decisions for major machinery repair. The IIoT-1000 series is configurable as a self-contained, self-powered unit that works in synchronization with existing SCADA systems, PLC, or DCS, as well as to all IIoTTTI wireless data acquisition instrumentation and software.
The IIoT-1030 and 1050 models utilize a triaxial accelerometer with a frequency range of 4-1000Hz, and a calibrated amplitude range of 0-1 ips (0-25.4 mm/s). The IIoT-1050 combination unit comes standard with a 1000 Ohm Platinum RTD that monitors temperatures ranging from 0 to 185°F (-17.7 to 85°C). Both devices are certified for Class I Div I / Zone 0 ATEX environments.
Before shipment, all devices are NIST calibrated by IIoTTTI technicians to precisely measure operating ranges as defined by the specific customer application. Each device has a self-transmitting range of 3/4 mile (1.2 km). For longer distance requirements, the use of IIoT-5000 series Intelligent Repeaters expands the effective transmission range to 7 miles (11.3 km). For offsite or global transmission, other communication methods can easily be added to the final system configuration. This includes, but is not limited to, traditional wired solutions, fiber optics, modems, satellites, wireless devices, etc.
Regardless of your current setup, IIoTTTI has the perfect wireless solution to capture, transmit, and integrate valuable data. For instance, with their self-powering capability via solar panels with battery backup, these transmitters are an excellent choice in areas where AC power is limited or unavailable. Their performance, reliability, and toughness are unmatched in the industry.
Typical applications for these devices include point monitoring on rotating equipment such as motors, blower, or fan housings, pump bases, compressor frames, bearing housings, skid frames, etc.
Frequency hopping provides redundancy to reduce risk of losing a signal to interference or reception because its unique spread spectrum data transmission technique. This minimizes the effects of walls, structures, and terrain of the signal, which means these transmitters work well even in obscured areas. It also allows data to be secure on both the sending and receiving ends of the process.
These “Data Packets” are transmitted via a “Transmit Only” device in a binary format and the packet is then received and processed into our “Receive Only” Device that is integrated in our Serial Data Processing Unit. After, the data is deciphered into something that is meaningful that correlates to our data base, which is preconfigured at the factory with the field instruments.
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