Industrial Remote Monitoring Systems
Categories: Automation Control Systems, Cellular and Wireless, Control (PLC / HMI), Data Acquisition, Flow Control System, Industrial Flow, Industrial Gas Detectors, Level, Linear Position (LVDT), Municipal Flow, Pressure Monitoring Systems, Remote Monitoring Systems, Temperature
Tags: ethernet enabled, HazLoc rated
Brand: IIoT Technology Innovations
Industrial Remote Monitoring Systems
Stay ahead of the curve with our Industrial Remote Monitoring Systems—engineered to deliver real-time data from your critical assets and processes, no matter the location. From isolated field units to complex production lines, our system ensures your operations stay visible, connected, and under control. Data streams seamlessly to your existing control infrastructure—or to the cloud—for actionable insights when and where you need them.
- Plug-and-Play Retrofits: Easily adapts to your current sensors and equipment—no rewiring, no downtime.
- Complete Operational Visibility: Bring data from anywhere into your DCS, PLC, or mobile dashboards.
- Powerful Cloud Tools: Access live dashboards, automated reports, and intelligent alerts from any device.
- High Value, Low Cost: Cut installation and maintenance costs while boosting system intelligence and uptime.
- Monitor What Matters: Track pressure, flow, position, temperature, vibration, discrete signals, 4–20 mA loops, and beyond.
Description
We specialize in providing critical asset and process monitoring solutions to industrial facilities and industrial automation systems through the use of wireless cloud computing technology. Our engineers can seamlessly integrate independent processes to communicate directly with your DCS, even in the most remote locations. Thus, our Industrial Remote Monitoring Systems increase operational safety, ensure environmental compliance, and improve productivity and efficiency by reducing downtime.
- near real-time view of any asset, equipment, or automation process
- easy to retrofit with existing equipment and sensors
- bring all operations data back to control room, DCS, PLC, etc.
- optional easy to use and access cloud software with trending data, predictive analysis, and also more including custom programmed functions
Easy to Implement Industrial Remote Monitoring Systems for Optimizing Process Automation
Furthermore, with our cloud software and industrial remote monitoring transmitters, users can view real trends of data from any device, anywhere in the world. Our wireless real-time monitoring systems are suitable for any application and can be customized to fit your exact needs while providing custom software to bring all your data to the cloud in a way that makes sense for you.
- loop-powered or solar options with battery back-up for remote data points
- customizable alarm options, password protection, and industry-leading security
- scalable: from transmission of one single data point to the engineering and installation of an entirely new automation system
- low-cost: save money by not running copper wires, save money compared to big name brands, save money by effectively prioritizing and managing maintenance plans
Our industrial remote monitoring sensors are assembled in-house here in Houston, Texas in our ISO certified workshop. We offer multiple certifications and approvals, thus ensuring quality and safety for most any application. In addition to the wireless transmitters, we can also supply a wide range of industrial instrumentation and provide engineering support to build entire automation systems with remote control and monitoring. However, our industrial wireless monitoring solutions are flexible and we can retrofit them into any application, meaning you can save money by using your existing sensor and instrumentation.
- pressure, temperature, level, and flow
- GPS tracking
- gas detection
- brake and tire monitoring
- cameras
- communication via Ethernet protocols, MQTT, cellular, LoRaWAN, and more
With our intelligent process insight, operators gain an unprecedented look into their industrial processes. Furthermore, our technology connects even the most remote signals and brings them straight to the control room. Going beyond the basics, your data can also integrate into our sophisticated Cloud Computing software. We develop our software in-house and can provide a completely custom program, at an affordable price, that brings all your data to one place and presents it in a way that is actually useful and meaningful.
Our Cloud Solutions give you smart insight into your processes as well as asset performance. This will help you make informed decisions to increase safety and prioritize maintenance in addition to de-bottlenecking processes and much more. We provide insight on near real-time data for numerous data points for example, temperature, pressure, vibration, level, gas detection, and much more.
Applications that Benefit from Wireless Real-Time Monitoring
- rotating equipment vibration monitoring
- temperature and pressure profiling
- pipelines and transportation
- power plants as well as nuclear energy
- remote monitoring of tanks, for example: CNG, nitrogen, hydrogen, etc.
- fans and pumps equipment health
- maintenance predictions and prioritization
Examples of Current Industrial Remote Monitoring Systems
The Gas Cylinder Monitoring System (GCM) is an innovative solution designed to enhance the safety, efficiency, and compliance of gas storage and usage across various industries. Our GCMs allow users to seamlessly view and track important gas cylinder data such as gas type, blend, composition, expiration dates, lot numbers, etc., in addition to optional real time pressure monitoring to know the exact supply on hand – all of which is accessible for viewing on the web or app via a cloud server.
- live tracking of gas assets via optional QR scanning system, for example: gas blend / type / composition, expiration and installation dates, lot numbers, and more
- access documentation through password protected, cloud web portal from phone or computer
- ethernet enabled with access to Modbus as well as other protocols
- efficient management of certificates of analysis in addition to other documentation
- enhance environmental and safety compliance with automated record keeping
- reduce operational costs as well as human error
Our Tanker Truck Fleet Monitoring Systems are ideal for live monitoring to reduce breakdowns, prioritize preventative maintenance, increase safety, and verify custody transfer metrics. These all-in-one packages can transmit any desired data point to a local display and directly to a cloud portal hosted on our highly secure server or host it on your own internal network. Accessible from anywhere around the globe, operators and management can monitor their trucks in real-time to protect their critical assets.
- live fleet monitoring via GPS tracking
- dual SIM capabilities for remote areas
- monitor: brake temperature, tire pressure, tire temperature, tank fill, cameras and screenshots to verify fill level, or any custom metric upon request
- battery backup and solar charging
- on-board display and system settings controller
Gas Plant Remote Real-Time Monitoring
Our gas plant monitoring systems bring unprecedented safety and insight to your operations. Moreover, by bringing all data to one convenient dashboard, operators can quickly see all aspects of their plant. This also allows easy identification of equipment that’s not performing as expected. Thus, our industrial wireless monitoring systems help operators prioritize maintenance schedules to prevent downtime and optimize budgets. Furthermore, these metrics along with data points on gas detectors, help increase plant safety and our gas plant monitoring systems even offer alarms to ensure safety comes first.
- remote monitoring of equipment and processes with data compiled and also displayed in an online dashboard
- low cost of implementation with no copper wires necessary; use existing equipment in addition to existing sensors
- increase operator safety as well as prioritize maintenance budgets and labor
- decrease maintenance costs, reduce downtime, and also eliminate unexpected equipment failure
CNG Gas Compressor Station
Get near real-time monitoring of CNG gas compressor stations with Process Solutions Corp. The process is simple – our engineers will discuss your specific needs and help develop a system that assists you with achieving your goals. Whether new builds or retrofitting an existing operation, our industrial wireless monitoring transmitters can measure just about any signal output. Then, the data our transmitters collect can transfer directly to your existing DCS, PLC, etc.
In addition, we can bring your data to the cloud to provide easy online access of your data, performance trends, as well as predictive analysis. Our in-house software designers can provide a quick turn around at a price that has opened the door to numerous existing users. Furthermore, the entire process can take as little as 1 to 3 months and we provide on-going software improvements over time.
- seamlessly collect all your data and bring it back to the control room
- our wireless transmitters can retrofit into your existing operation, thus saving time and money to implement
- as an option, data can integrate to cloud software that we develop in-house and host on our secure servers, AWS, or on your own server at your direction and preference
