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Gas Bottle Pressure Monitor System

The Gas Bottle Pressure Monitor System from Process Solutions Corp. offers real-time supply monitoring for gas bottles. It eliminates the need for manual operator rounds while helping to prevent critical analyzer shutdowns and emergency gas deliveries. The Gas Bottle Monitor features a user-friendly, color touchscreen interface that visually displays gas supply level for multiple gas bottles and will alarm operators via text, email, or optional LED lighting when supply is running low.

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gas-bottle-monitor-tank-pressure-monitoring-system-research-laboratory-verification

Gas Bottle Pressure Monitor System

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  • visual indication of pressure / level (gas supply)
  • alarm notifications when bottles are low via text, email, or optional LED light
  • transmit pressure readings to DCS, PLC, or building automation system via Modbus TCP
  • cost effective solution that eliminates operator rounds to manually check pressures
  • reduces costly emergency gas deliveries and critical analyzer shutdowns

Real-Time Gas Bottle Pressure Monitoring

Never Run Out of Gas Again

Eliminate emergency gas deliveries and manual operator rounds, while preventing critical analyzer shut downs with the Gas Bottle Pressure Monitoring System, from Process Solutions Corp. The Gas Bottle Pressure Monitor includes rugged, industrial quality pressure sensorsalarm functions, and a color touchscreen interface that graphically displays the pressure of the gas bottles.

Additionally, it includes Modbus connectivity, which allows easy integration with existing operations. Each monitor can connect up to twelve pressure sensors and is expandable with additional I/O. And it’s all available at a fraction of the cost of a traditional pressure monitoring system.

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How This Pressure Monitor System Works

Pressure sensors constantly monitor the supply in gas bottles. As gas depletes, the pressure / level, and thus the supply, decreases. Low limit alarms will alert operators via text, email, or optional LED light when gas bottles are running low and a replacement needs to be ordered. Without a doubt, this helps users eliminate critical analyzer shut-downs and costly emergency gas deliveries.

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The pressure sensors can install directly on the Gas Bottle Monitor, directly on the gas bottle itself, or anywhere along the stainless steel tubing in between. The system can mount indoors or outdoors, and while the touchscreen interface can be read in direct sunlight, the Gas Bottle Monitor System includes a sun shade to protect the touchscreen from the elements.

Our Gas Bottle Monitoring Systems are ideal for refineries, gas processing facilities, analyzer buildings, gas chromatography users, hospitals, research facilities and universities, manufacturing facilities, and other users of industrial gases.

The pressure sensors can install directly on the Gas Bottle Monitor, directly on the gas bottle itself, or anywhere along the stainless steel tubing in between. The system can mount indoors or outdoors, and while the touchscreen interface can be read in direct sunlight, the Gas Bottle Monitor System includes a sun shade to protect the touchscreen from the elements.

Our Gas Bottle Monitoring Systems are ideal for refineries, gas processing facilities, analyzer buildings, gas chromatography users, hospitals, research facilities and universities, manufacturing facilities, and other users of industrial gases.

Simple yet Sophisticated Gas Bottle Pressure Monitor System

Affordable and Effective

We’ve packed huge features into a relatively simple system. This creates an affordable pressure monitoring package that can be easily integrated for use in refineries, gas processing facilities, analyzer buildings, gas chromatography users, hospitals, research facilities and universities, manufacturing facilities, and other users of industrial gases.

Flexible and Easy to Customize

Furthermore, we can program custom features or functions into our bottle pressure monitor systems as specified by the user. Our gas bottle monitoring system is both flexible and expandable. And our electrical and programming engineers are happy to work directly with our users to include any functions and features that allows a seamless and hassle-free experience.

Performance

  • Range: 0 to 6,000 PSI
  • Alarm: text, email, or optional LED light
  • Pressure Accuracy: 0.25% BFSL

Optional Features

  • alarm via LED light
  • integration with BACnet, Modbus, EtherNet/IP, LonWorks, or other Ethernet protocols
  • custom programmed and physical features can be added upon request
  • an Advanced Bottle Monitor model is also available that includes additional built-in features

Standard and Advanced Models Available

While our standard model is well suited to fit the need of most gas bottle users, we also offer an Advanced Gas Bottle Monitoring System that expands the capabilities of the base model. The advanced model includes a QR code system that allows users to scan a QR code on the gas bottles. This enables operators to directly and easily access critical technical information about each bottle. Notably, this information includes the gas or blend type, concentration, composition, fill dates, expiration dates, lot numbers, serial numbers, and other manufacturer information. In fact, this allows users to know exactly what type and how much gas they have on-hand anywhere that web access is available.

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The advanced model additionally offers timer based alarms. These alarms display new bottles in green, expired bottles in yellow, and empty bottles in red. Moreover, this feature helps users automatically maintain historical records of gas usage.

  • 24/7, real-time gas supply readings, anywhere users have web service
  • integration with building automation systems via BACnet, Modbus, LonWorks, EtherNet/IP, or other Ethernet protocols

  • QR codes on each bottle for easy access to gas or blend type, concentration, composition, fill dates, expiration dates, lot numbers, serial numbers, and other manufacturer information

  • timer based alarms that color code bottles by status: green for new bottles, yellow for expired bottles, and red for empty bottles

  • historical record keeping of gas usage, automatically uploaded to a cloud service
Touchscreen-gas-bottle-monitor-gas-chromatography-process-solutions-corp-analyzers

Standard and Advanced Gas Pressure Monitor System Models Available

While our standard model is well suited to fit the need of most gas bottle users, we also offer an Advanced Gas Bottle Monitoring System that expands the capabilities of the base model. The advanced model includes a QR code system that allows users to scan a QR code on the gas bottles. This enables operators to directly and easily access critical technical information about each bottle. Notably, this information includes the gas or blend type, concentration, composition, fill dates, expiration dates, lot numbers, serial numbers, and other manufacturer information. In fact, this allows users to know exactly what type and how much gas they have on-hand anywhere that web access is available.

The advanced model additionally offers timer based alarms. These alarms display new bottles in green, expired bottles in yellow, and empty bottles in red. Moreover, this feature helps users automatically maintain historical records of gas usage.

  • 24/7, real-time gas supply readings, anywhere users have web access
  • integration with building automation systems via BACnet, Modbus TCP, LonWorks, EtherNet/IP, or other protocols
  • QR codes on each bottle for easy access to gas type, composition, fill / expiration dates, and lot / serial numbers
  • timer based alarms that color code bottles by status
  • historical record keeping of gas usage, automatically uploaded to a cloud service

Integration to Cloud Services

With included Ethernet capability, the Advanced Gas Bottle Monitor can be equipped with BACnet, LonWorks, Modbus TCP, EtherNet/IP, or other Ethernet protocols. Accordingly, this offers operators the ability to easily integrate their bottle monitors with their existing DCS, PLC, or building automation systems. Additionally, it enables access to critical information through a cloud-based, password protected portal that comes with basic site maintenance and operational updates.

Furthermore, users are granted 24/7, real-time view of gas bottle information, fill status, and current alarms. The Advanced Gas Bottle Monitor System can also store historical data and automatically upload information to a cloud service, to streamline record keeping processes. This would include Microsoft OneDrive, AWS, or your on your own servers.

Cloud Machine Configuration

  • 2.5 Ghz or better
  • 4Ccore / 16 GB server
  • 200 GB hard disk
  • email on SMTP configuration (customer provided)
  • OS can be on Windows or Linux
cloud services diagram

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